China high quality Customized Brass Spur Gear with Precision Machining

Product Description

Customized Brass Spur Gear with Precision Machining

Our Advantages

Our advantange, Low MOQ as less as 1 piece, 100% inspection, Short Lead time.

Our service

We manufacture various gears made according to drawing.

Item Customized machined machining gears
Process CNC machining
material steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Material steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
Gear 30 to 90 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Size Tolerance ±0.01mm or more precise
   
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~4weeks usual
Payment Terms PAYPAL, T/T, Western Union
Shipping Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

 

Our Product

During the pass 10 years, we have supplied hundreds of customers with perfect precision machining jobs:

Workshop & machining process

 


Production process: Molding Cutting, Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping.

FAQ

Q: Are you treading company or manufacturer?
A: We are manufacturer.

Q: How about your MOQ?
A: We provide both prototype and mass production, Our MOQ is 1 piece.

Q:How long can I get a quote after RFQ?
A:we generally quote you within 24 hours. More detail information provided will be helpful to save your time.
1) detailed engineering drawing with tolerance and other requirement.
2) the quantity you demand.

Q:How is your quality guarantee?
A:we do 100% inspection before delivery, we are looking for long term business relationship.

Q:Can I CHINAMFG NDA with you?
A:Sure, we will keep your drawing and information confidential.

 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Brass
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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How do worm wheels contribute to the precision and accuracy of motion in machinery?

Worm wheels play a significant role in achieving precision and accuracy of motion in machinery. Here’s a detailed explanation of how worm wheels contribute to precision and accuracy:

  • Reduced Backlash: Backlash refers to the amount of clearance or play between meshing gears, which can result in undesired movement or positioning errors. Worm wheels have a self-locking mechanism that minimizes or eliminates backlash. The helical teeth of the worm wheel engage with the worm gear at an angle, creating a wedging effect that prevents reverse motion. This inherent self-locking property ensures precise positioning and eliminates backlash, contributing to the overall precision of motion.
  • High Gear Reduction Ratio: Worm wheels offer high gear reduction ratios, allowing for fine control and precise motion. The helical shape of the worm gear teeth and the interaction with the worm wheel enable gear ratios ranging from 5:1 to 100:1 or even higher. This high reduction ratio allows for slower rotational output and finer increments of motion, enhancing precision in applications that require precise positioning or control.
  • Single Directional Control: Worm wheels provide excellent directional control, allowing power transmission in a single direction only. The self-locking nature of the worm wheel prevents any reverse motion from the output side to the input side. This property is particularly beneficial in applications where precise and accurate motion in a specific direction is required, such as in robotics or CNC machinery.
  • Smooth Operation: The helical tooth profile of the worm wheel contributes to smooth and quiet operation. The helical teeth engage gradually, resulting in a smooth transfer of power and reduced noise and vibration. This smooth operation is crucial for applications that require precise and accurate motion, as it helps minimize disturbances and ensure consistent movement without jarring or jerking.
  • Increased Contact Area: The sliding action between the worm gear and the worm wheel creates a larger contact area compared to other gear types. The increased contact area allows for better load distribution and improved torque transmission. This helps to minimize tooth wear, enhance durability, and maintain the accuracy of motion over an extended period of operation.
  • Compact Design: Worm wheels offer a compact design due to their perpendicular arrangement. The compactness allows for efficient use of space and integration into machinery with limited space constraints. The reduced size and weight contribute to improved stability and accuracy by minimizing flexing or bending that can occur in larger gear systems.

By incorporating worm wheels into machinery, engineers can achieve precise and accurate motion control, ensuring the desired positioning, repeatability, and overall performance of the system. These characteristics make worm wheels suitable for a wide range of applications that require high precision and accuracy, such as robotics, machine tools, positioning systems, and automation equipment.

Can you describe the various types and configurations of worm wheels available?

There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:

  • Single-Threaded Worm Wheel: This is the most common type of worm wheel configuration. It has a single thread on its circumference that meshes with the worm gear. Single-threaded worm wheels provide a high gear reduction ratio and are used in applications where high torque and low-speed operation are required.
  • Double-Threaded Worm Wheel: Double-threaded worm wheels have two threads on their circumference, which results in increased contact area and improved load distribution. This configuration allows for higher torque transmission capacity and smoother operation. Double-threaded worm wheels are utilized in applications that require even higher torque output and improved efficiency.
  • Non-Cylindrical Worm Wheel: In some cases, the worm wheel may have a non-cylindrical shape. For example, it can have a concave or convex profile. Non-cylindrical worm wheels are used in specific applications where the shape is designed to accommodate unique requirements such as increased contact area, improved load distribution, or specialized motion control.
  • Enveloping Worm Wheel: Enveloping worm wheels have specialized tooth profiles that provide increased contact area and improved load-carrying capacity. The teeth of the worm wheel wrap around the helical threads of the worm gear, resulting in enhanced meshing and load distribution. Enveloping worm wheels are typically used in high-load applications that require superior torque transmission and durability.
  • Hypoid Worm Wheel: Hypoid worm wheels are designed with a hypoid offset, meaning that the centerline of the worm gear is offset from the centerline of the worm wheel. This configuration allows for smoother meshing and increased contact area, leading to improved load distribution and reduced wear. Hypoid worm wheels are often utilized in applications that require high torque, compact design, and smooth operation.
  • Materials: Worm wheels can be made from a variety of materials depending on the application requirements. Common materials include steel, bronze, brass, and specialized alloys. Steel worm wheels offer high strength and durability, while bronze and brass worm wheels provide excellent wear resistance and self-lubricating properties. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations.

These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.

How do worm wheels contribute to the adaptability and versatility of mechanical systems in different settings?

Worm wheels play a significant role in enhancing the adaptability and versatility of mechanical systems across various settings. Here’s a detailed explanation of how worm wheels contribute to these aspects:

  • Variable Speed Ratios: Worm wheels allow for the transmission of motion between the worm and the wheel with variable speed ratios. By changing the number of teeth on the worm wheel or the pitch diameter of the worm, different speed ratios can be achieved. This flexibility in speed control enables mechanical systems to adapt to different operating conditions, accommodate varying load requirements, and provide the desired output speeds for specific applications.
  • Directional Reversibility: One of the key advantages of worm wheels is their ability to transmit motion in both clockwise and counterclockwise directions. By reversing the direction of the worm’s rotation, the motion can be transmitted in the opposite direction through the worm wheel. This feature contributes to the adaptability of mechanical systems, allowing for bidirectional operation and versatility in various applications where reversible motion is required.
  • Compact Design: Worm wheels offer a compact and space-efficient design due to their high gear ratio capabilities. The worm’s helical shape allows for a large reduction in speed within a relatively small package size. This compact design is advantageous in applications where space is limited or where a high gear reduction is required without occupying excessive space. The compactness of worm wheels enhances the adaptability of mechanical systems in diverse settings, including compact machinery, automotive applications, or tight spaces.
  • High Torque Transmission: Worm wheels are known for their ability to transmit high torque. The sliding action between the worm and the worm wheel creates a large contact area, enabling efficient torque transfer. This high torque transmission capability makes worm wheels suitable for applications requiring high torque output, such as lifting mechanisms, conveyor systems, or heavy-duty machinery. The ability to handle high torque contributes to the versatility and adaptability of mechanical systems in different settings.
  • Mechanical Advantage: Worm wheels provide a mechanical advantage by converting a small rotational input force into a larger rotational output force. This mechanical advantage is a result of the gear ratio between the worm and the worm wheel. It allows mechanical systems to generate higher output forces or torques than what is applied at the input. This feature is valuable in applications where increased force or torque amplification is required, enabling systems to adapt to varying load demands and perform tasks that would otherwise be challenging or impractical.
  • Noise Reduction: Worm wheels are known for their quiet operation due to the sliding contact between the worm and the worm wheel teeth. This sliding action reduces the impact and noise associated with gear meshing compared to other types of gears, such as spur gears or bevel gears. The noise reduction capability of worm wheels makes them suitable for applications where noise control is important, such as in precision equipment, office machinery, or noise-sensitive environments. This contributes to the adaptability of mechanical systems in different settings that require low noise levels.

Overall, worm wheels contribute significantly to the adaptability and versatility of mechanical systems in diverse settings. Their variable speed ratios, directional reversibility, compact design, high torque transmission, mechanical advantage, and noise reduction capabilities enable them to meet specific requirements and perform a wide range of tasks in different applications.

China high quality Customized Brass Spur Gear with Precision Machining  China high quality Customized Brass Spur Gear with Precision Machining
editor by CX 2023-11-27

worm wheel

As one of leading worm wheel manufacturers, suppliers and exporters of products, We offer worm wheel and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of worm wheel

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