China S Series Hollow Shaft Helical Worm Gear Box with Electric Motor cast iron worm gearbox

Solution Description

S sequence hollow shaft worm gear box with electric motor
one. Product attributes

one.1. Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other particular add-ons.
one.2. Big toughness, lengthy services lifestyle.
one.3. To be combined with a variety of motors for larger transmission ratio.
1.4. Carburized gears are sturdy and extremely exact.
one.5. High overload ability and lower noise
 

  Input electricity   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

one.3. They are widely utilized in a variety of lower-speed transmissions, which are standard simple parts of mechanical transmission. 

two. Complex parameters

Housing material                                     Solid iron
Housing hardness HBS90-240
Equipment material: 20CrMnTi
Surface area hardnesss  of gear     HRC58°-62°
Equipment main hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Precise grinding 6-5 quality
Heat remedy tempering, cementing, quenching and so on
Effectiveness up to 90%
Sounds(Max) sixty-68dB
Unit product Foot mounted,flange mounted,hollow shaft mounted
Enter technique flange input,inline enter,shaft enter
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brand names NSK,C&U and so forth
Oil seal manufacturers NAK,SKF and many others
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching and so on.

three.Programs

HangZhou XG Transmission Gearbox reducer are widely utilised in :
Ceramic Market
Glass Industry
Foodstuff Sector
Metallurgy Market
Beer& Drink Industry
Printing and dyeing Industry
Textile Market
Warehouse Logoistics Sector
Wooden doing work Machinery
environmental safety equipment Industry
Leather Business
Pharmacy Industry
 

 
4.Our Services

4.1.We provide 12 months Warranty.
4.2. We have hundreds of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm…They can fulfill your all different demands for diverse industries.
4.3. We supply E-catalog or Paper catalog,so you can pick the model effortlessly according to your requirements 
4.4.You are welcome to pay a visit to our factory to check our items,we can support you to book the resort or ticket
 
 
5.Company Details

5.1.Our Company: 
The Predecessor for ZheJiang CZPT CO.,Ltd (initially known as HangZhou CZPT Transmission Machinery CO.,Ltd) State-owned army CZPT enterpriese which established in 1965.
 
Starshine is positioned in HangZhou,China and the manufacturing facility handles an area of about 25000 square meters.
 
Manufacturing Ability:more than half a million sets of pace reducer for every calendar year.
 
 
 
five.2.Our Men and women: 
The firm has a strong technological drive. It has much more than 400 personnel at present, including much more than 40 engineering specialists and ten specialists and senior engineers experiencing special allowances of the State Council. 
 

 
 
 
5.3. Our Certificates:
Handed ” ISO 9001 International Good quality Program Certificate”, “International High quality Credit history AAA++ Ceritifacte” ,  ” Swiss SGS Certification”, Iconic Brand in Chinese Electromechanical Market”, “Renowned Manufacturer of ZheJiang Province”, “Non-community Scientific and Technological Business in ZheJiang Province”, “Countrywide Substantial and New-tech Enterprise”, “Top fifty in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Centre” and so on.
 

six. FAQ
 
Q:Are you a trading  company or producer?
A: The predecessor of HangZhou XG-TRANSMISSION Equipment Co., Ltd is Condition-owned Xingguanggong Mildew Manufacturing facility, a state-owned navy industrial company proven in 1965. It finished reform in 2002. Given that reform, the firm has designed rapidly. It took the lead in passing ISO9001 Worldwide Good quality Program Certificate and International Quality Credit history AAA++ Certification in 2004, and Swiss SGS Certificate in 2009. It has won this kind of titles as “Legendary Manufacturer in Chinese Electromechanical Sector”, “Popular Model of ZheJiang Province”, “Non-public Scientific and Technological Company in ZheJiang Province”, “National Substantial and New-tech Enterprise”, and “Tope fifty in Chinese Gear Market” successively

Q:The place do you base?
A: We are in HangZhou,ZheJiang ,China. We have 2 factories,New manufacturing unit is in Xihu (West Lake) Dis. district,HangZhou,China and the outdated 1 is in CHangZhou District,HangZhou,China.

Q:What kinds of gearbox can you create for us?
A:Primary items of our business: JWB-X sequence mechanical constantly variable transmission, RV sequence worm gear reducer, B/JXJ cycloidal pin gear velocity reducer, NCJ series equipment reducer, and R, S, K, and F series helical-tooth reducer, much more than 1 hundred types and thousands of technical specs.

Q:What are the software of the gearbox?
A:Goods are broadly employed in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-doing work device, environmental protection products, printing and packaging, pharmacy, and leather-based. Items are sold in some countries and locations, this kind of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and right after-sale provider agents.

Q:What is the substance you use?
A: Aluminum situation ( For the RV series worm gearbox,product RV030-one zero five)
   Cast iron(For the RV series worm gearbox, model RV110-a hundred and fifty, For the NCJ /F/R/S/K collection helical gear reducer)

Any inquiry pls contact:
Nicola Huang (Export revenue)
 
 
Web site: gearbox1965

US $100-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Step: Three-Step
Type: Helical Gear

###

Customization:

###

  Input power   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $100-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Step: Three-Step
Type: Helical Gear

###

Customization:

###

  Input power   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China S Series Hollow Shaft Helical Worm Gear Box with Electric Motor     cast iron worm gearboxChina S Series Hollow Shaft Helical Worm Gear Box with Electric Motor     cast iron worm gearbox
editor by czh 2023-02-03

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